At Epoxy Floors NJ, we believe a floor is only as good as the preparation behind it. Since 1988, our team has refined a rigorous process designed to transform vulnerable concrete into a high-performance, seamless surface. Whether working on a heavy-duty warehouse or a custom showroom, we follow critical steps to ensure a lifetime of durability.

The science behind the installation of epoxy flooring

Concrete is naturally porous, meaning it constantly absorbs liquids, oils, and harsh chemicals that cause rapid deterioration. Our advanced resinous coatings completely stop this destructive absorption process. By creating an impenetrable, seamless barrier over the slab, we dramatically extend the lifespan of your concrete while enhancing its structural integrity.

Initial steps of the epoxy floor installation

We always start the installation of epoxy flooring with aggressive mechanical surface preparation. Because poor preparation is the leading cause of failure, we use massive industrial diamond grinders. This safely profiles the concrete, completely opening the pores so our coating can aggressively bite into the surface for a permanent bond.

Detailed patching for the installation of epoxy flooring

We absolutely never apply our coatings over a cracked or compromised foundation. Our diligent crew meticulously inspects the slab for deep cracks, tiny pits, or loose spalls. We carefully apply high-strength resinous fillers to seamlessly repair these imperfections, ensuring the final finish remains perfectly level and fully structurally sound.

Primer applications in the epoxy floor installation

Moisture vapor transmission can easily ruin a beautiful new floor. To prevent this, we meticulously apply a specialized moisture-mitigating primer that comprehensively seals the slab. This application effectively stops outgassing, prevents annoying air bubbles, and heavily protects your investment from the severe damage caused by ongoing hydrostatic pressure.

Building the core of the installation of epoxy flooring

Once the primer is successfully cured, we aggressively apply a one hundred percent solids industrial base coat. This critical body coat adds the necessary thickness and superior impact resistance. It easily allows your newly coated floor to boldly withstand heavy machinery, continuous vehicle traffic, and incredibly harsh daily wear.

The visual upgrade in the epoxy floor installation

Depending on your exact preferences, this is the exciting moment where the aesthetic transformation happens. We carefully install the decorative elements to achieve your vision.

Flake Systems: We evenly broadcast decorative vinyl chips directly into the wet base.
Metallic Systems: We artistically hand-swirl specialized pigments for a dynamic, unique aesthetic.

The clear topcoat on the installation of epoxy flooring

After the decorative system is totally cured and cleaned, we apply the final durable armor. We utilize a highly advanced polyaspartic or urethane topcoat that boasts extreme scratch resistance. It provides exceptional chemical protection and vital UV stability, ensuring your gorgeous new floor never yellows or severely degrades.

Conclusion for the new epoxy floor installation

Investing in our epoxy floor installation guarantees a breathtaking, easy-to-clean floor built to vividly last for decades. Our unyielding dedication to proper mechanical preparation and premium products ensures phenomenal results. We proudly transform ordinary, vulnerable concrete into a highly resilient, visually spectacular surface that exceeds all expectations.

Protecting Concrete with the installation of epoxy flooring